5220 HVOF SPRAY GUN

 

Introduction 

The HVOF 5220 gun is designed for the liquid fuel supersonic thermal spraying process and is considered the benchmark and classic equipment in the supersonic thermal spraying industry. This gun model is assembled with rugged parts to ensure durable and low-frequency maintenance quality. Different barrel options, quick and reliable replacement.

 

Customer Value 


Technical Parameters 

Dimensionmm 

419*85*159

WeightKg 

5

Oxygen pressureBar 

15-17

Carrier gas pressure Bar 

1.5

Kerosene pressure Bar 

12-13

Cooling water pressureBar 

9-11

 

5220 gun wearing parts  


OEM No. 

Wearing parts Name

600460 

4 inch barrel

600461 

6 inch barrel

600462 

8 inch barrel

450922  

  Intermediate connector

450924 

Chamber

450925 

Powder injection needle

600392 

Coaxial stabilizer Assembly for 5220

450861 

Coaxial stabilizer without no piping

600460 

AP5000/8000 Atomizer (Kerosene needle)

450864 

AP4inch barrel jacket

450863 

AP6inch barrel jacket

210042 

Nylon buckles for Powder injection needle

220021 

TUBING, NYLON, 1/4” OD

210286 

Powder feed tube tee T port

600628 

Combustion chamber pressure pipe

450934 

Combustion chamber pressure pipe fitting

620180 

Powder Port Fitting, for 5220

620209 

Interface accessories for powder feeding parts module

600408 

Spark Plug Assembly, for 5220

450879 

Gun Housing

600401 

4inch Pressure Tube Assembly

600402 

6inch Pressure Tube Assembly

450869 

4inch Return pipe

450870 

6inch Return pipe

 

 

The 4inch/6inch and 8inch barrels are the most common for HVOF equipment.

Application, powder type, and spray parameters determine barrel selection.

 

The coaxial stabilizer assembly (P/N 600392) is the most critical part of the 5220 Gun. Fuel is atomized into fine droplets by the oxygen in

the coaxial stabilizer. VULCAN’s coaxial stabilizer is manufactured, assembled, and tested at our facility. The tests are performed on a calibrated AP-5000® system to internal

specifications.

The coaxial stabilizer assembly includes the main stabilizer body, adaptors,

fittings, check valves, coaxial tube assembly and spark plug assembly.

Test requirements on the coaxial stabilizer assembly include a check

and pass process at given flows on a calibrated console:

 

Check:                                            Pass:

• Pop-Back                                    • Pop-Back                     

• O2 Back Pressure                         • Pressure Valves Remain Constant                          

• Combustion Back Pressure            • Stable Flame      

• Fuel Pressure                               • Smooth, Consistent starts

 

Coaxial stabiliser assembly

The combustion pressure heat tube assembly (P/N 600464) is a component for the 5220 gun connecting the combustion line to the coaxial stabilizer. If extreme heat passes through the stabilizer into the combustion line, this assembly reduces the temperature, prolonging the life of other components. VULCAN’s combustion pressure heat tube assembly is manufactured to the latest revision level avail able exclusively from VULCAN.

Combustion Pressure Heat Pipe Assemblies

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